Usage of bitumen enamel
Basekim’s Trusted Solution in the UAE and Turkey
Understanding the usage of bitumen enamel is key to building strong, durable pipelines—especially in regions like the UAE and Turkey where environmental factors require top-tier protection. As a leader in protective coatings, Basekim specializes in delivering reliable and safe solutions using high-performance bitumen enamel.
Why Bitumen Enamel Matters
Bitumen enamel, often known as asphalt enamel or protective bitumen coating, plays a critical role in modern pipeline construction. It offers long-term corrosion protection and is widely used for oil, gas, and water transport systems. Today, bituminous coating is seen as a safer, more sustainable alternative to coal tar enamel.
Enamel Matters Composition and Production Challenges
Typically, bitumen enamel contains 65–75% bitumen and 25–35% filler. The bitumen often meets standards like BS 4147:1980 and is classified by grades such as 105/15 or 115/15. However, during production, the usage of protective bitumen coating is challenged by repeated reheating, return pumping, and flood coatings. These processes may lead to the evaporation of key ingredients, affecting its overall quality.
Therefore, it’s crucial to use oxidized bitumen with reliable sourcing to ensure consistent results. Basekim addresses this by maintaining tight quality control, especially in climate-sensitive regions like Turkey and the UAE.
Evolution from Tar to Asphalt Enamel
For decades, bitumen enamel has gradually replaced coal tar enamel, especially after concerns regarding coal tar toxicity and the oil crisis of the 1970s. As a result, companies shifted to safer materials. Bitumen enamel quickly became a preferred solution for offshore pipelines in the North Sea and beyond.
Indeed, many industrial engineers now recommend bitumen enamel coatings due to their ease of application, environmental safety, and excellent adhesion to metal surfaces.
Typical Application Methods
Bitumen enamel is normally heated to 220–230°C while being stirred. Once ready, it’s applied in a layer approximately 5 to 7 mm thick. This coating can also include polymer additives for better elasticity and thermal resistance. For example, some applications use 80–99% bitumen combined with block copolymers like A-B-(B-A)n structures.
This composition allows the enamel to adapt to thermal stress while preserving adhesion. Consequently, the enamel performs well under dynamic pressure, which is common in long-distance pipelines.
Basekim’s Technical Advantage
Basekim ensures that all products meet international standards. Their bitumen enamel application process uses modern machinery to prevent overheating and ingredient loss. More importantly, their R&D team constantly improves product performance based on real-time field data.
For example, Basekim uses customized formulations to resist extreme desert heat. In contrast, Turkish sites may require flexible enamel for colder, mountainous regions. In either case, the application method adjusts based on regional requirements.
Key Benefits of Bitumen Enamel Coating
Excellent Adhesion: Bonds tightly to steel, reducing risk of corrosion.
Thermal Resistance: Withstands high temperatures without breaking down.
UV Stability: Resists degradation in direct sunlight.
Cost Efficiency: Long-lasting and easy to apply.
Environmental Safety: Free from harmful coal tar compounds.
Thanks to these features, the usage of bitumen enamel continues to expand across infrastructure sectors.
Common Bitumen Enamel Use Cases
Offshore pipelines in marine environments
Oil and gas transmission lines
Urban water pipelines
Industrial facilities exposed to weathering
By applying the enamel uniformly and maintaining correct thickness, Basekim ensures that each project receives the full benefits of the coating.
Storage and Handling Precautions
Bitumen enamel should be stored in cool, shaded areas and kept away from ignition sources. Because it is flammable, proper ventilation and grounding are mandatory during handling. Additionally, workers should use PPE, such as gloves and masks, during application.
Furthermore, Basekim trains staff to monitor temperature controls and check for any signs of degradation. This proactive approach prevents quality loss during field applications in places like the UAE.
Environmental and Regulatory Compliance
Bitumen enamel is generally safe when used correctly. However, it must comply with environmental laws. In both the UAE and Turkey, Basekim adheres to regional disposal standards and uses certified containers for transport.
Additionally, the production process is optimized to reduce waste and emissions. The fillers used in their formulations are selected for low ecological impact.
Bitumen Enamel Quality Control During Production
Since bitumen enamel’s performance depends heavily on its chemical balance, constant monitoring is necessary. Therefore, Basekim employs automated stirring and precision temperature control to stabilize product consistency.
Moreover, they work closely with suppliers to ensure that oxidized bitumen (like 115/15) is sourced from trusted manufacturers. This guarantees uniformity in every batch, which is essential for pipeline integrity.
Serving the UAE and Turkey’s Infrastructure Needs
The usage of bitumen enamel in both countries is growing due to large-scale energy and water projects. From desert pipelines in Abu Dhabi to mountain networks in Eastern Anatolia, Basekim tailors its coating systems to meet local demands.
By combining technical know-how and local insight, Basekim sets the standard in bitumen enamel coatings.
Conclusion: Bitumen Enamel; A Coating That Performs Under Pressure
Bitumen enamel continues to be a reliable and high-performing coating for critical infrastructure. Despite some production challenges, its protective properties make it ideal for long-term use. Basekim enhances these strengths by offering region-specific solutions backed by strict quality control.
If your project is based in the UAE or Turkey and you need superior pipeline protection, the usage of bitumen enamel by Basekim should be your first choice.
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