Application of bitumen mastic
Trusted Solutions by Basekim in UAE and Turkey
The application of bitumen mastic has become a cornerstone in protecting both subsea and land-based pipelines. As industries demand more reliable protection against corrosion and physical stress, the role of mastic asphalt coating continues to grow. Therefore, choosing the right supplier becomes crucial. That’s exactly where Basekim, a recognized expert in both the UAE and Turkey, delivers measurable results with its advanced coating systems.
What Is Bitumen Mastic?
Asphalt mastic is a tough, semi-flexible mixture made primarily from bitumen, filler (such as stone dust or rock flour), and aggregate (including crushed rock or sand). While traditional methods once relied on solid blocks, today’s granular mastic asphalt application provides superior handling and performance. Because it is easier to store, transport, and apply, it has replaced block-form alternatives in most modern projects.
Moreover, this shift has brought advantages in terms of efficiency and energy usage. As a result, industries have increasingly adopted this form of mastic asphalt use for critical coating tasks.
How Is Granular Bitumen Mastic Manufactured?
In the first stage, manufacturers combine heated aggregate with a partial amount of liquefied bitumen and some filler. After cooling, this forms a granular semifinished product. Then, during the second stage, the remainder of the bitumen—also heated—is added and mixed thoroughly. Consequently, this two-step process produces a uniform, lump-free material.
Previously, bitumen-based coatings often suffered from clumping and uneven distribution. However, with this improved process, uniform texture and chemical stability are ensured. Therefore, bitumen mastic coating continues to gain acceptance for mission-critical applications.
Why Use Bitumen Mastic?
Outstanding Pipeline Protection
Thanks to its robust properties, bitumen mastic coating is ideal for welded seams between pipe sections. Because it withstands chemical attacks, water, and mechanical stress, it offers excellent performance over time. Additionally, its adaptability makes it useful for various environments, including subsea pipelines.
Especially under harsh conditions, Basekim ensures that every batch meets international performance standards. As a result, many infrastructure projects in the UAE and Turkey rely on Basekim to deliver results.
Energy-Efficient and Eco-Friendly
Since granular mastic can be transported in a cold state, it minimizes heating requirements. This reduction in energy consumption leads to cost savings and lowers the environmental footprint. Consequently, manufacturers and contractors alike prefer it over more energy-intensive solutions.
Basekim: Setting the Standard in Bitumen Mastic Application
Basekim brings technical expertise, customized solutions, and environmentally conscious practices to every project. Not only do they offer certified products, but they also provide technical consultation, which makes project execution more efficient.
Given their commitment to innovation, Basekim is a go-to supplier across the UAE and Turkey. From pipelines to structural coatings, their involvement ensures success.
Key Technical Benefits
The application of bitumen mastic provides a range of technical advantages:
High adhesion to metal and concrete
Long-term corrosion and wear resistance
Excellent performance at temperature extremes
Low permeability to gases and liquids
Additionally, it suits pipes from 90 mm to over 1200 mm in diameter. Hence, it fits both large-scale industrial and smaller utility projects.
Environmental and Safety Advantages
Compared to older coal tar coatings, bitumen mastic offers a cleaner, safer alternative. Because it lacks harmful acidity and emits fewer toxins, it meets environmental safety requirements in regions like the UAE and Turkey. Therefore, its adoption is both responsible and efficient.
Basekim reinforces this with sustainable manufacturing methods, which include emissions control and energy-saving practices.
Application Process in Detail
To apply bitumen mastic coating properly:
Break mastic into manageable chunks.
Heat slowly in a clean kettle until melted.
Stir continuously for uniform texture.
Avoid overheating; keep below 250°C.
Apply only to clean, dry, and warm surfaces (minimum 7°C).
Following these steps improves coating consistency and prolongs protection. Thus, the coating performs as expected, even under stress.
Specification Standards
| Property | Grade A | Grade B | Grade C |
|---|---|---|---|
| Filler Content (%) | 25–35 | 25–35 | 45–55 |
| Density @ 25°C (g/cm³) | 1.2–1.4 | 1.2–1.4 | 1.4–1.65 |
| Softening Point (°C) | 100–120 | 115–130 | 120–150 |
| Penetration @ 25°C (mm) | 10–20 | 5–17 | 5–15 |
| Flash Point (°C) | 250 | 260 | 260 |
These values serve as a guide for proper formulation and ensure reliability during use. When manufacturers meet these standards, the risk of product failure is significantly reduced.
Common Applications Across Industries
Oil and Gas Pipelines: Seam coating and joint protection
Urban Infrastructure: Sewage and water systems
Industrial Installations: Storage tanks and ducting systems
Bridge and Road Projects: Flexible sealing and surface protection
Because of its adaptability, the application of bitumen mastic spans various fields. Whether underwater or above ground, the coating performs consistently.
Supporting Infrastructure Development in the UAE and Turkey
As regional infrastructure expands rapidly, quality and reliability are paramount. Basekim’s mastic-based systems support national goals by extending asset life and reducing maintenance cycles.
Moreover, Basekim works closely with engineers and contractors to tailor solutions to project-specific needs. As a result, projects in the UAE and Turkey benefit from both local insight and global standards.
Conclusion: Choose Bitumen Mastic for Long-Term Reliability
The application of bitumen mastic offers a powerful combination of technical strength and environmental responsibility. Especially when provided by experts like Basekim, this material safeguards infrastructure from corrosion, wear, and chemical exposure.
Thus, for your next pipeline or structural coating project, consider Basekim’s advanced bitumen mastic coating. Trusted across the UAE and Turkey, they deliver quality that stands the test of time.
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