bitumen enamel pipe coating
Basekim’s Trusted Pipe Coating Solution in UAE and Turkey
Bitumen enamel has earned a reputation as one of the most effective corrosion protection coatings for steel pipes. It’s especially valuable in industries dealing with water, oil, and gas pipelines. In both the UAE and Turkey, Basekim delivers a consistent, durable product that meets modern pipeline standards. When it comes to the usage of asphalt enamel, both performance and safety are critical.
What Is Pipe Coating Bitumen Enamel?
Bituminous coating is a specially modified form of bitumen that’s applied as a pipe coating material. Due to its durable, corrosion-resistant nature, it has been widely used for decades. In fact, protective bitumen layer pipe coatings continue to replace traditional coal tar enamel due to improved safety and environmental performance. Notably, Basekim produces high-grade enamel designed for pipelines of various diameters—from 90 mm to over 1200 mm.
Advantages of Bitumen Enamel usage
The usage of bitumen enamel brings several technical advantages:
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Excellent adhesion to steel surfaces
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Long-term corrosion protection
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Safer and more eco-friendly than coal tar alternatives
Moreover, bitumen enamel withstands continuous fluid temperatures up to 70°C (158°F). As a result, it’s ideal for oil, gas, and water pipelines in varying climates like those found in Turkey and the UAE.
Application of Bitumen Enamel
Applying bitumen enamel pipe coating involves a precise heating and handling process. To begin with, the enamel should be broken into smaller pieces and placed into a clean kettle. Heating must be gradual until a pool of melted enamel forms at the bottom.
Application Guidelines:
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Do not exceed 250°C while heating
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Stir constantly during use to maintain consistency
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Use freshly cleaned kettles to avoid contamination
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Avoid application if pipe temperature is below 7°C
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Ensure pipes are clean and dry before coating
The normal application temperature ranges between 220°C and 240°C. If the enamel overheats, it should be discarded. Therefore, monitoring temperature and surface conditions is essential.
Why Choose Bitumen Enamel Over Coal Tar Enamel?
Traditionally, coal tar enamel was the industry standard for pipe coating. However, the shift toward bitumen enamel application happened due to its lower acidity and improved safety. Because of this, bitumen enamel is not only safer for workers but also better for the environment.
Additionally, the flexibility of bitumen enamel allows it to adapt to various designs and climate conditions. This is especially important for infrastructure projects across the UAE’s desert heat and Turkey’s varied terrain.
Basekim: Reliable Supplier in UAE and Turkey
Basekim is a leading supplier of bitumen enamel in both the UAE and Turkey. Their coatings meet international standards and come in customized grades for each project. From small water lines to massive oil pipelines, Basekim provides full-service solutions backed by technical expertise.
Why Basekim?
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Advanced production technology
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Technical support for design and application
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Full compliance with BS 4147 and related specs
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Flexible coating thickness and pipe size compatibility
In addition, Basekim’s bitumen enamel meets demanding safety and quality criteria, ensuring reliable results for any infrastructure project.
Specifications of Bitumen Enamel
The following table outlines typical bitumen enamel specifications, which vary by grade:
| Characteristics | Grade A | Grade B | Grade C |
|---|---|---|---|
| Filler content by ignition (mass%) | 25–35 | 25–35 | 45–55 |
| Density @ 25°C (g/cm³) | 1.2–1.4 | 1.2–1.4 | 1.4–1.65 |
| Softening Point (°C) | 100–120 | 115–130 | 120–150 |
| Penetration @ 25°C (10⁻¹ mm) | 10–20 | 5–17 | 5–15 |
| Flash Point (°C, Cleveland open cup) | 250 | 260 | 260 |
| Sag @ 60°C (mm, 24h) | 1.5 | 1.5 | – |
| Bend @ 0°C (mm, min) | 20 | 15 | 10 |
| Impact Disbonded Area @ 0°C (mm²) | 15000 | 6500 | 6500 |
| Peel Resistance @ 30°C–60°C (mm, max) | 3.0 | 3.0 | 3.0 |
These properties help engineers select the appropriate grade based on project-specific needs.
Environmental and Safety Benefits
As an alternative to coal tar, bitumen enamel pipe coating offers superior health and environmental benefits. It contains fewer harmful compounds and releases lower emissions. Hence, it aligns with modern safety protocols.
Moreover, proper storage and handling reduce risks. Workers should wear PPE, and storage temperatures must be monitored closely. Therefore, companies like Basekim also offer training to ensure proper usage and maximum safety.
Regions of Application: UAE and Turkey
Both the UAE and Turkey are experiencing infrastructure booms. Thus, reliable materials like bitumen enamel are in high demand. In the UAE, high temperatures make thermal stability critical. Meanwhile, in Turkey, diverse terrains demand flexibility and durability. Thankfully, Basekim’s products meet both challenges head-on.
in short
The usage of bitumen enamel offers long-term protection, safety, and efficiency in pipeline construction. Its technical strengths make it a reliable choice for water, oil, and gas transport systems.
Thanks to suppliers like Basekim, engineers in the UAE and Turkey can access premium-quality coatings that perform under pressure. By choosing the right product and applying it correctly, you ensure the longevity and integrity of your infrastructure.
So, whether you’re starting a new project or upgrading an old pipeline, consider bitumen enamel. It’s not just a material—it’s a smart investment.